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Aluminum die casting [Automotive parts, 2-wheel parts, general parts and office machine parts, etc.] ◆ Features The most commonly used die casting is aluminum alloy. This light and strong alloy has excellent corrosion resistant properties and is widely used in applications for various fields. ◆ Iwaki Diecast’s aluminum die casting production system We use a launder system, which enables us to always supply clean raw materials, when feeding the molten metal from the melting furnace to the holding furnace. The scrap material, which is generated during trimming, is returned to the melting furnace via an underground conveyor. Our casting equipment is automated featuring a unique manufacturing method that is both highly productive and very safe. It produces a smooth surface with a minimal number of blowholes. ◆ Melting process • Our melting is centralized with high thermal efficiency. • The molten metal is poured into the holding furnace using launders (troughs) and porters. • We supply clean molten metal with minimal temperature difference by using an electric furnace. ◆ Casting process • Our own automated and systematized facilities enable us to automate processes up to the separation of gates. • Our die temperature control enables us to make products of consistent quality. • Our management system CAMOS allows us to visually monitor the production status. ◆ Main usages Automotive parts, 2-wheel parts, general parts and office machine parts, etc.
| Main 3 products | Aluminum and zinc die cast products Ultra-high speed and precise zinc die cast products using special die casting constructions Iron and stainless steel injection molded parts…MIM (Metal Injection Molding) |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Mass production - Plastic - Metal injection molding (MIM) 2:Mass production - Casting - Metal injection molding (MIM) 4:Mass production - Die-casting - Aluminum 5:Mass production - Casting - Cast steel 6:Designing - Mold designing - Casting die designing 7:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 8:Die manufacturing - Casting die - 3D modeling 9:Mass production - Die-casting - 125 t or less 10:Mass production - Die-casting - 125 - 250 t |
We possess many vertical molding machines, such as 56 machines in Japan and 13 ones in Indonesia, and we have been supplying insert molding products to a variety of industries.
| Main 3 products | Electrical part Module case Wiring board. |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Electric board and electronic part - Large current board 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Insert molding die 5:Mass production - Plastic - PPS (polyphenylene sulfide) 6:Mass production - Plastic - PBT (polybutylene terephthalate) 7:Surface treatment - Plating/Chemical conversion treatment - Copper 8:Assembly/Inspection - Inspection - Metal press 9:Die manufacturing - Press die - Part processing 10:Mass production - Metal press - Brass |
We can cut cams from thin-wall products while retaining their roundness.
| Main 3 products | Semiconductor fabrication equipment components and professional camera components Computer components and Pneumatic/hydraulic device components Other precision components and cutting equipment in general |
|---|---|
| Type of manufacturing | Industrial machinery Office automation equipment Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Magnesium alloy 2:Mass production - Mechanical processing - Aluminum alloy 3:Mass production - Mechanical processing - Ultra-thin 4:Parts manufacturing - Machinery part - Optical parts manufacturing 5:Mass production - Mechanical processing - Complex turning machining 6:Mass production - Mechanical processing - Five-face/axes machining 7:Surface treatment - Plating/Chemical conversion treatment - Chemical conversion coating |
We perform laser cutting (2D & 3D) by press working with laminated dies & ZAS dies, which are ideal for trial production and mass production of small and medium lots. Since it is a simple mold, it achieves a great cost performance that is incomparable with mass-produced molds and we can produce at the same level as mass-produced products. It is also effective for high-tensile steel materials used in automobile parts these days. Please have a look at company video on our website!
| Main 3 products | Prototype sheet metal ・ panel beating sheet metal (embossing) ・ precision sheet metal Laminated dies and ZAS dies (hydraulic press) drawing Small and medium lot mass production processing (SPCC, SPHC, SS, SUS, aluminum) |
|---|---|
| Type of manufacturing | Industrial machinery Machine tools Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 3:Development and production of prototype/Small-scale production - Blank cutting - 3D laser machining 4:Mass production - Metal press - Bending 5:Mass production - Metal press - Drawing 6:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 7:Auto parts manufacturing - Body part - Fender 8:Development and production of prototype/Small-scale production - Machining - Spinning 9:Surface treatment - Plating/Chemical conversion treatment - Unichromate (white) 10:Surface treatment - Plating/Chemical conversion treatment - Parkerizing (phosphate film) |
Precision aluminum processing: We can produce mirrors simply by cutting (using special cutting tools) aluminum material (A5052). We have achieved surface roughness of Ra0.02 (Ry0.15 - 0.30) by cutting with machining tools! Note: Cut mirrors have different properties from polished mirrors. Consult with us on how you intend to use them.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
|---|---|
| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
There are three types of welding methods. -Fusion welding -Pressure welding -Brazing This time, we would like to introduce about copper and copper welding, which is our strength. ● Fusion welding: A method of melting and welding the part to be welded → Arc welding (method of melting and welding materials with high current + gas) Typical example ①MAG welding: CO₂ gas 100% Or argon 80% + CO₂ 20% ②MIG welding: Argon 100% ③TIG welding: Argon 100% <Meaning of each alphabet> M…METAL A…Active (active gas) I…Inert (inert gas) T…Tungsten (electrode) We use direct current of TIG welding to perform copper + copper welding. The base material to be welded is preheated and welded with electricity, but the electricity and heat are dispersed and emitted in all directions of the copper material, making temperature control and speed extremely difficult. For this reason, expert techniques and tricks are important due to current adjustment during welding, gas adjustment called after-flow, etc. are different each time depending on the season, temperature, and copper lot. ● Additional explanation TIG welding of dissimilar materials such as copper and aluminum is not possible. Reason 1: The melting point of copper is 1085℃, and the melting point of aluminum is 660℃. Reason 2: The welding conditions are very different from DC for copper and AC for aluminum. This time, we introduced one of the three types of welding, "fusion welding". The article below introduces "brazing" and TIG welding machines, so please take a look. 75 years of our strength, "brazing", one of the welding methods https://en.nc-net.or.jp/company/91883/product/detail/185141/ Please contact us for copper and aluminum precision parts processing. You may find information on processing technology such as copper bus bars, copper rods and copper precision parts on our website. http://ishigaki-st.com ISHIGAKI SHOUTEN Inc. 1-629 Seko, Moriyama Ward, Nagoya City, Aichi Prefecture 463-0068 TEL 052-793-3080 FAX 052-793-1079 E-mail: info@ishigaki-st.com Person in charge: Sales Department Sodeoka
| Main 3 products | Transformer parts (copper strips, etc) Control panel parts (copper bar, etc) Vehicle parts (connecting conductors) |
|---|---|
| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Copper 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 4:Mass production - Mechanical processing - Machining 5:Development and production of prototype/Small-scale production - Prototype processing - Bending 6:Mass production - Mechanical processing - Complex turning machining 7:Mass production - Mechanical processing - High precision 8:Development and production of prototype/Small-scale production - Blank cutting - Copper/Aluminum 9:Material - Nonferrous metal distribution - Copper and brass products 10:Surface treatment - Plating/Chemical conversion treatment - Copper |
| Main 3 products | Defense related equipment Outdoor enclosures Semiconductor related equipment |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Chassis manufacturing 4:Mass production - Sheet-metal processing - Thin (t0.5 or less) / Small sheet metal processing 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Coating 6:Surface treatment - Coating - Powder coating 7:Surface treatment - Printing and others - Silk screen printing 8:Mass production - Blank cutting - stainless 9:Mass production - Blank cutting - Copper / aluminum 10:Surface treatment - Plating/Chemical conversion treatment - Chemical conversion coating |
"Proposal of camera cleaning unit for automobiles Small DC pump (micropump mechanism / structural design) / housing molding / assembly ① ADAS driving support & security Back monitor parts for driving support system ② Small DC pumps (micro pumps) are proposed from the mechanical and structural design and produced at our factory. ③ Some of the resin molded products, (including housing molding) are produced at our factory. Features High flow rate, high pressure, optimal unit design (1) Achieve cleaning power with high flow rate and high pressure. (2) Further noise reducing and vibration by designing the mechanism and structure of the unit. Application Automobile parts, cleaning pump unit for back monitor For cleaning camera lenses Improve monitor visibility * We will respond promptly to inquiries □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□ TADA PLASTIC INDUSTRIAL CO.,LTD. 2-12-8, Tsudo, Fujiidera Shi, Osaka, Japan 583-0037 TEL：0081-729540981 http://www.tadapla.co.jp Ideas and technology that lead to innovation Fusion technology Injection molding Urethane foam Micro pump Precision rubber molding □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□
| Main 3 products | Compact DC pump Injection molding Urethane foam |
|---|---|
| Type of manufacturing | Transportation equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - PU (polyurethane) 2:Mass production - Plastic - Expansion molding 3:Mass production - Plastic - GFRP (glass fiber reinforced plastic) 4:Mass production - Plastic - Gas injection 5:Mass production - Plastic - Injection molding 6:Mass production - Plastic - 60 - 300 t 7:Mass production - Plastic - PPS (polyphenylene sulfide) 8:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 9:Mass production - Plastic - PBT (polybutylene terephthalate) 10:Mass production - Plastic - Elastomer |
For small lots of resin molds, we offer companies that employ fairly expensive production dies our injection molding using simple dies with excellent cost performance. We can make 100 to 10,000 units of injection molds as per your company's request.
| Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
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| Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
An automatic compression and extension spring testing machine. Up to 100N can be measured.
| Main 3 products | Compression springs Tension Springs Torsion Springs |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 3:Parts manufacturing - Spring - Compression coil spring 4:Parts manufacturing - Spring - Torsion spring 5:Parts manufacturing - Spring - Formed wire spring 6:Development and production of prototype/Small-scale production - Prototype processing - Bending 7:Parts manufacturing - Spring - Double torsion spring 8:Parts manufacturing - Spring - Tensil coil spring 9:Mass production - Grinding processing - Double-sided grinding 10:Die manufacturing - Spring mold - Designing |
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