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At our job heat treatment plant, we provide a wide variety of processes. The photo shows a machine tool axle being hardened by our large vertical scan hardening machine. The gap between the workpiece and copper colored coil is extremely close. If the coil gap is too large, the following quality defects can occur. ・For shafts, if the coil is off center, the hardened casing becomes uneven. ・Longer time required for heating increases the risk of overheating. ・The area surrounding the target area is also induction heated, resulting in power loss. To prevent these defects, we design coils with the optimal coil gap. To prevent contact between the coil and workpiece, which can cause a short circuit and damage the workpiece, the coils are moved to the required distance from the workpiece before heating. While time consuming, these check measures ensure the highest quality hardening process in the industry. ~Induction Hardening Job Heat Treatment Coil Gap~
| Main 3 products | Induction job heat treatment Manufacturing and sales of induction heating machinery and parts Manufacturing and sales of transistorized converters and parts |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Surface treatment - Heat treatment - High frequency quenching 2:Surface treatment - Heat treatment - Quenching 3:Surface treatment - Heat treatment - Annealing 4:Product manufacturing - Production property - Other industrial machinery manufacturing 5:Surface treatment - Heat treatment - Full annealing 6:Surface treatment - Heat treatment - Straightening annealing 7:Surface treatment - Heat treatment - Stress relief annealing (SR treatment) 8:Surface treatment - Heat treatment - Austempering 9:Surface treatment - Heat treatment - Sub-zero treatment 10:Surface treatment - Heat treatment - Air quenching |
| Type of manufacturing | Jigs and tools Industrial machinery Electronic parts |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 4:Development and production of prototype/Small-scale production - Grinding processing - Form grinding 5:Development and production of prototype/Small-scale production - Machining - Tapping 6:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical grinding 7:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 8:Development and production of prototype/Small-scale production - Machining - General-purpose lathe machining 9:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 10:Development and production of prototype/Small-scale production - Machining - Automatic lathe |
| Type of manufacturing | Measuring machinery Industrial machinery Transportation equipment |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 2:Mass production - Mechanical processing - Casting 3:Development and production of prototype/Small-scale production - NC machining - Boring milling 4:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 5:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 6:Mass production - Mechanical processing - Machining 7:Development and production of prototype/Small-scale production - Machining - General-purpose milling 8:Development and production of prototype/Small-scale production - Machining - Deep hole drilling 9:Mass production - Mechanical processing - Iron 10:Development and production of prototype/Small-scale production - Machining - Aluminum alloy |
| Type of manufacturing | Heavy electric machinery Jigs and tools Industrial machinery |
|---|---|
| Recommended manufacturing category |
1:Mass production - Die-casting - Zinc 2:Mass production - Die-casting - 125 t or less 3:Mass production - Die-casting - 125 - 250 t 4:Mass production - Casting - 500 g and below 5:Mass production - Mechanical processing - NC turning machining 6:Mass production - Mechanical processing - Machining 7:Mass production - Metal press - Transfer press (below 80 t) 8:Mass production - Sheet-metal processing - Bending process 9:Mass production - Mechanical processing - Iron 10:Mass production - Metal press - Thickness: 0.2 mm - 3.2mm |
Precision aluminum processing: We can produce mirrors simply by cutting (using special cutting tools) aluminum material (A5052). We have achieved surface roughness of Ra0.02 (Ry0.15 - 0.30) by cutting with machining tools! Note: Cut mirrors have different properties from polished mirrors. Consult with us on how you intend to use them.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
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| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
[Prototypes] Quick delivery without the use of molds! [Material] Iron Galvanized steel plate SECC [Size] t=2.0mm Product size: 360.5 x 46 x 69 [Lot] 1 to 50 [Accuracy] ±0.1 to ±0.5 [Processing method] Programming → Laser processing → Finishing → Countersink burring → M4 tapping → M3 tapping → Hemming (seam) → Bending [Industry/Application] Electrical parts Bracket used for part of the upper housing [Feature] This prototype product is utilized in electrical-related products. We have experience in handling prototypes for sheet metal processing from one piece. The outside perimeter of this product is finished after laser processing, and bending is performed after burring and tapping. As shown in the photo, there are several bends and the U-shaped tip is bent further inward, thus bending it into the product shape will be impossible if the order of bending is incorrect. We delivered this prototype within a week after receiving the order. We are pleased to discuss with you about your needs. Starting with a single prototype, please do not hesitate to contact us if you are experiencing any difficulties with prototypes, presses, or sheet metal. Zaou Seisakusho Co., Ltd. is a parts manufacturer that specializes in precision sheet metal processing by laser processing and press processing with a maximum capacity of 300 tons. In addition, in order to satisfy our customers' QCD, the biggest feature is that we are doing one-stop from mold making to press work in-house. As a post-press process, we comprehensively support caulking, tapping, spotting, welding, assembly, etc. We are currently working on improving our sales support. ◇Contact us◇ 225 Osawa Sengoku, Kaminoyama-shi, Yamagata 999-3122 TEL: +8123-672-2237 FAX: +8123-672-2418 https://www.zao-press.jp/ E-mail: y-suzuki@zao-press.co.jp Please contact Sales Department (PIC:Suzuki)
| Main 3 products | Automotive parts Copying machine, OA parts related Electrical parts |
|---|---|
| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (80 - 200 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Designing - Mold designing - Progressive die designing (light electrical) 4:Designing - Mold designing - Drawing metal press die designing 5:Designing - Mold designing - General metal press die 6:Mass production - Metal press - Single press (80 - 200 t) 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 8:Development and production of prototype/Small-scale production - Machining - Tapping 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 10:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding |
| Type of manufacturing | Jigs and tools Industrial machinery Transportation equipment |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - Rotary grinding 2:Mass production - Grinding processing - Rotary grinding 3:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 4:Development and production of prototype/Small-scale production - Grinding processing - NC plane grinding 5:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 6:Mass production - Mechanical processing - NC turning machining 7:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 8:Mass production - Grinding processing - NC plane grinding 9:Mass production - Grinding processing - Plane grinding 10:Mass production - Mechanical processing - Aluminum alloy |
【[Product example] This is a thin-walled lathe products of FC250】 We are also good at manufacturing medium and large size (φ100～600mm) thin wall turning. Product distortion is a concern in thin-wall processing. We have focused on problem elimination to obtain high-precision machining results. We developed our unique thin-wall turning processing technique by accumulating know-how processing and numerous verifications. ・Product detail 【Material】 FC250 【Size】 φ80φ52×35.6 【Processing Method】 Lathe 【Lot】 3000 pieces 【Roundness】 φ0.01 【Accuracy】 Dimensional accuracy ±0.02 【What Sawakawa Tanzo Kogyo provide】 This time, we would like to introduce turned products which we process around 3000 pieces every month. We have some NC 2-axis lathes with gantry loaders, including the Okuma 2SP-150H. We also handle mass production with size φ80 to φ150 from 1,000 to 10,000 units per month. With our NC lathe machines, we can handle not only mass production but also prototypes and small lots. If you have any issues, please do not hesitate to contact us. Sawakawa Tanzo Kogyo is a professional turning, cutting, and grinding company that produces high-precision processed items. One of our assets is our extensive network of exceptional partner companies specializing in materials, forging, and surface treatment technologies. Please do not hesitate to contact us. We will use our network to give a one-stop solution for your concerns. Sawakawa Tanzo Kogyo Co., Ltd. 786 Toidekasuga, Takaoka-shi, Toyama Tel: +81766-63-1263 Person in charge: Sawakawa
| Main 3 products | Precision hydraulic parts Bearing parts turning Aluminum machined products |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - NC turning machining 2:Mass production - Mechanical processing - Machining 3:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 4:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 5:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 6:Mass production - Forging - Press forging 7:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding |
Knuckle arm ASCB435H Part name：Knuckle arm Material：ASCB435H weight：6kg Outside dimension：250mm×200mm Process：lathe・Vertical machining・Induction hardening Monthly production：12,000 units Product features ・It has a processing line (induction hardening machine, lathe/vertical machining) for each size (large, medium and small) trucks, and it is a processing line that can shorten production lead time and flexibly respond to plan changes. ・If the size is similar to the current mass-produced product, you can use the existing equipment such as putting it on the mass-production line, and it is also possible to bring out the cost advantage. ・It is possible to set conditions and design the coil for induction hardening. ・We have also acquired IATF16949 for quality control of important safety parts such as automobiles, and have established a control system.
| Main 3 products | Aluminum_casting_die casting |
|---|---|
| Type of manufacturing | Transportation equipment Heavy electric machinery Not selected |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Machining 2:Mass production - Mechanical processing - NC turning machining 3:Mass production - Mechanical processing - Complex turning machining 4:Mass production - Grinding processing - NC cylindrical grinding 5:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 6:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 7:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) |
【Bar material】 【one chuck】 【lathe processing】 【automatic lathe】 The picture shows one-chuck processed product from bar material manufactured by automatic lathe. Size: φ6.0x12.0 Material: SUS316 Lot: 1000 or more Our automatic lathe workers have advanced technical skills, so please feel free to contact us for anything. Please contact us for precision cutting of metal from single item, prototype, development to mass production. ❐❐❐________________________________ Endo Co., Ltd. Sales Department: Nishijima Mobile: +818071657830 Email: shin-nishijima@endo-m.com Facebook: www.facebook.com/EndoFactory _________________________________❐❐❐ Website: https://www.en.endo-m.com/
| Main 3 products | Linear guide/actuator sliding parts Inkjet printer head parts Environmental analyzer related parts |
|---|---|
| Type of manufacturing | Industrial machinery Office automation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - Electrical discharge machine - Micro hole machining 3:Development and production of prototype/Small-scale production - Machining - Deep hole drilling 4:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Mass production - Grinding processing - NC plane grinding 7:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 8:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 9:Mass production - Mechanical processing - Complex turning machining 10:Development and production of prototype/Small-scale production - Machining - Automatic lathe |
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