TIMEC INC.
Most recent update: 2025-03-01
PR message
TIMEC ; established in 1970, a totallized prototype manufacture that might help your R&D principally for automobil industry.
We have 4 production bases not only main office in Okayama, also all the place in Japan.
We have grown as having over 150 employees, accordingly to answer the customer's demands.
Our biggest advantage is sure to be able to meet the deadline, and assure the quality.
We consistently provide designing and shaping of die, and complete products using our facility of 3D Laser Processing Systems ets. We mainly manufacture the body component, parts around seat ets. for automobile.We have performances made by steel, stainless, aluminium etc. We never stop the charrangeing to improve our technique and maintenance high quality and short deadline in order to touch the latest technology.
[Current State of Safety Components in the Automotive Industry]
In recent years, with the advancement of automotive safety performance, the placement of airbag systems has become increasingly diverse. Among these, inflator brackets have gained attention as critical functional components that reliably support the deployment force of airbags. These parts are designed to install tanks in small spaces, requiring precise design and manufacturing to deliver maximum performance within limited areas.
[Technical Challenges in Inflator Bracket Manufacturing]
When manufacturing primarily with mild steel sheets, the following technical challenges arise:
Strength design to withstand the impact of airbag deployment
Achieving optimal shapes within limited spaces
Controlling thermal deformation during welding
Ensuring quality stability during mass production
Achieving fine dimensional accuracy
[Solutions in Prototype Development]
► Problem Solving with Advanced Design Systems
Accurate representation of complex shapes using 3D design with CATIA
Pre-verification of issues through press forming simulation with JSTAMP/NV
Reducing rework by optimizing designs at the development stage
► Quality Assurance with High-Precision Processing Technology
Press forming using high-quality molds
Precision machining with 3D 5-axis laser cutting machines
Welding and assembly with diverse welding equipment
Fine adjustments achieved through skilled craftsmanship
► Establishment of Quality Assurance Systems
Full inspection using coordinate measuring machines (CMMs)
Operation of a quality management system based on ISO 9001
Ensuring reliability through non-destructive testing of welded joints
[Implementation Results and Achievements]
✔ Tangible Benefits Experienced by Customers
1. Reduced Development Time
Shorter lead times from design to production
Improved development efficiency through early issue detection
2. Stabilized Quality
Achieved defect rates of less than 0.1%
High-precision machining with dimensional accuracy of ±0.2mm
Minimized post-welding deformation
3. Cost Optimization
Cost reduction proposals during the design phase
Competitive pricing through efficient production systems
Reduced additional costs by minimizing rework
[Future Outlook and Technological Development]
With the electrification and lightweighting of automobiles, new demands are emerging for inflator brackets. To meet the high-performance requirements and diverse placement of airbags, our company is advancing further technological innovations through the following initiatives:
Enhanced compatibility with high-strength materials
Introduction of automation technologies
Utilization of digital twins
[Inquiries and Request for Materials]
We have prepared more detailed technical materials.
★ Download materials here
https://ja.nc-net.jp/company/22325/dl/catalog/207206
For technical consultations, feel free to contact us:
https://ja.nc-net.jp/company/22325/inquiry/
[Company Overview]
Timec Co., Ltd.
Address: 197-1 Nishigori, Soja City, Okayama Prefecture 719-1164, Japan
TEL: 0866-93-1269
FAX: 0866-93-2540
Corporate Website: https://timec.co.jp/
► Industry Challenges
Are you facing challenges in the seamless transition from prototyping to mass production of seat leg parts in manufacturing?
In the automotive industry, manufacturers must balance lightweight design, high strength, cost reduction, and short lead times, which often have conflicting requirements.
Additionally, interference checks with surrounding seat components and assembly feasibility validation require precise adjustments. The quality of the prototype phase directly affects mass production efficiency.
► Our Approach to Solutions
With over 50 years of expertise in prototype development, we provide optimal solutions tailored to our customers' needs.
Our Strengths in Seat Leg Component Production:
✔ Proposals from the design stage using 3D CAD
✔ Preliminary validation with press forming simulation
✔ Comprehensive support from material selection to processing methods
✔ Ultra-short lead times enabled by 24-hour operations
We offer the following specialized services for seat leg parts:
✔ Material: SPH, STKM, and other optimal materials based on application needs
✔ Processing: Single-unit press processing and pipe processing
✔ Assembly: Integrated welding assembly and surface treatment
► Technical Features
【Equipment Capabilities】
✔ 1,200-ton large press machines for high-precision processing
✔ 3D laser processing machines for complex shapes
✔ Robotic welding systems for high-quality joining
✔ 3D measuring machines for precise quality control
【Manufacturing Process Strengths】
1. Design Support
Equipped with CATIA and multiple 3D CAD systems
Conducts interference checks with surrounding seat components
Offers design proposals optimized for assembly feasibility
2. Prototype Manufacturing
Short lead times utilizing state-of-the-art manufacturing equipment
High-precision processing by skilled technicians
Quality stabilization using custom jigs
3. Small-Lot Production
Flexible support for small-lot production after prototyping
ISO9001-certified quality control system
► Proven Benefits
Our clients have experienced the following improvements:
✔ 30% reduction in development time
✔ 25% reduction in prototyping costs
✔ Streamlined transition to mass production
✔ Significant reduction in quality defects
★ Success Story
"We were looking for a manufacturing partner that could handle everything from prototyping to small-lot production of seat leg components. By working with your company, we achieved faster development and stabilized quality."
— Major Automotive Parts Manufacturer
► Delivering Even Greater Value
For a detailed technical guide, download our free materials here:
🔗 Download Technical Documents
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
For technical consultations and quotations, please use the form below:
🔗 Inquiry Form
https://ja.nc-net.or.jp/company/22325/inquiry/
【Company Information】
Timec Co., Ltd.
📍 197-1 Nishikoori, Soja City, Okayama, 719-1164, Japan
📞 TEL: 0866-93-1269
📠 FAX: 0866-93-2540
🌐 Website: https://timec.co.jp/
🔗 Related URL: https://timec.co.jp/
Oil Pan Prototyping and Development – A Critical Component for Engine & Transmission Performance
In the automotive industry, the oil pan plays a crucial role in ensuring the performance and reliability of engines and transmissions. This guide, based on over 50 years of experience in prototype development, addresses the challenges and solutions in oil pan manufacturing.
Key Challenges in Oil Pan Development
Currently, the automotive industry faces several challenges in oil pan production:
1. Strict control over material thickness reduction
2. High-precision surface quality for mounting areas
3. Reduction of lead time from prototyping to mass production
4. Maintaining cost competitiveness
Particularly in deep drawing press forming of oil pans using mild steel sheets, precise control over material thickness reduction is essential.
Customer Feedback:
"Since these parts are used around the engine and transmission, oil leakage is absolutely unacceptable."
Technical Solutions
To address these challenges, we implement the following technological approaches:
1. Deep Drawing and Press Forming Simulation
Pre-evaluation using JSTAMP software
Prediction and optimization of material thickness reduction rates
Prevention of forming defects in advance
High-Precision Die Design & Manufacturing
2. High-Precision Die Design and Manufacturing
Precision design using 3D CAD
Uniform surface pressure distribution with unique die structure
Finishing by skilled technicians
3. Quality Assurance System
100% inspection with 3D measuring machines
Verification of mounting surfaces with dedicated inspection jigs
Operation of traceability system
Actual case studies have shown the following improvements:
✔ Prototyping period: Reduced by 30% compared to conventional methods
✔ Cost: Lowered by 30% compared to traditional techniques
✔ Mass production transition: Smooth and efficient ramp-up
Our expertise in deep drawing press forming, particularly in controlling material thickness reduction, is what sets us apart in manufacturing oil pans for engine and transmission components.
Founder’s Comment:
"Only real technology can meet such strict requirements."
Proposal to Customers
We have even more detailed technical documents available. You can download them for free from the following URL:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
Please feel free to contact us from the following form for technical consultations and quotation requests:
https://ja.nc-net.or.jp/company/22325/inquiry/
[Company Profile]
Company Name: Timec Co., Ltd.
Location: 197-1 Nishigori, Soja City, Okayama Prefecture 719-1164
TEL: 0866-93-1269
FAX: 0866-93-2540
Corporate Website:
https://timec.co.jp/
Related URL: https://timec.co.jp/
Introduction: Challenges in Automotive Parts Development
In the automotive parts development field, achieving both safety and short lead times is a constant challenge. For airbag components, which are directly linked to passenger safety, strict quality control and rapid prototype development are essential. However, frequent design changes during development and the pressure to shorten lead times due to global competition create significant challenges for manufacturers.
The Importance of Quality Management for Airbag Components
Electrogalvanized steel sheets are widely used in airbag components due to their:
✔ Excellent formability and weldability
✔ High corrosion resistance and surface quality
✔ Stable mechanical properties
To fully leverage these material properties, absolute quality assurance is required. Our philosophy as prototype development professionals is simple:
"These are life-saving components—there's no room for compromise on quality!"
Achieving Rapid Prototype Development with an Integrated Production System
We have built a fully integrated production system, handling everything from design and processing to assembly and inspection in-house. Here’s how we ensure speed and quality at each stage:
✔ Design Process
3D CAD systems (CATIA, NX11) for fast and precise design
Press forming simulation with JSTAMP for problem prediction
In-house mold and jig production with digital process planning for lead time reduction
✔ Processing Stage
High-precision machining using 5-axis 3D laser cutting machines
Stable press forming with large-scale presses (up to 1,200 tons)
Reliable welding assembly with a variety of welding techniques (Spot, MIG, MAG)
Welding robots with synchronized axes to maintain mass-production-level quality
✔ Quality Assurance System
Strict dimensional measurements in a temperature-controlled inspection room
100% inspection with large-scale 3D measurement machines
ISO9001-compliant quality management system
Customer Feedback & Real-World Solutions
"Our company was struggling with prototype quality and lead times, but consulting with you was the right decision!"
This is actual feedback from our customers. We have successfully resolved challenges in airbag component prototyping, such as:
★ Case 1: Shortened Lead Time
Reduced prototype delivery time from 4 weeks to 2 weeks
★ Case 2: Improved Quality
Reduced defect rates to 1/10 of the previous levels, ensuring stable quality
Download Our Detailed Technical Documents
We have prepared a comprehensive technical document with:
✔ Detailed quality management strategies
✔ Past development case studies and solutions
✔ Specific initiatives to achieve short lead times
📥 Download the document here:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
Company Information
📌 Timec Co., Ltd.
🏢 Address: 197-1 Nishigori, Sōja City, Okayama Prefecture, 719-1164, Japan
📞 TEL: +81-866-93-1269
📠 FAX: +81-866-93-2540
🌐 Corporate Website: https://timec.co.jp/
✉️ Technical Consultation & Quote Requests: https://ja.nc-net.or.jp/company/22325/inquiry/
Industry Challenges
In manufacturing prototyping, achieving both high quality and short lead times is a significant challenge. In particular, lower arm assemblies—key automotive suspension components—require exceptional strength and precise machining accuracy. However, shortening the development period for such parts has been a persistent challenge.
Technical Solutions
By combining press forming analysis, high-output hydraulic presses, and 3D laser machining technology, we effectively address these challenges. The production of lower arm assemblies demands deep drawing techniques for enhanced strength and precision shaping using 3D laser processing.
The Importance of Lower Arm Assemblies
As a critical component in a vehicle's suspension system, the lower arm assembly connects the chassis to the wheels, directly influencing driving stability and ride comfort. This makes high strength and precise dimensional accuracy essential.
Quality Assurance through Integrated Production
✔ Design Phase: Utilizing advanced 3D-CAD systems like CATIA
✔ Processing Stage: Deep drawing with a 1,200-ton hydraulic press and high-quality welding
✔ Quality Control: High-precision inspection using large-scale 3D measurement systems
Production System for Shorter Lead Times
24/7 production system to maximize manufacturing capacity
Integrated workflow from design to inspection
Optimized welding assembly with a synchronized-axis welding system
Implementation Results
✔ Development time: Reduced by up to 50%
✔ Costs: 30% reduction compared to conventional methods
✔ Improved precision and quality stability
Customer Feedback
"The prototype period was significantly reduced, accelerating our product development. The quality is also stable, and the transition to mass production is smooth."
— Development Manager, Major Automotive Manufacturer
Download Technical Documents
We have prepared detailed case studies showcasing solutions to product development challenges, including:
✔ Know-how of high-difficulty press working
✔ Process flow for achieving short lead times
✔ Details of the quality assurance system
⇒ Click here to download the document: https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
◎ Company Profile
Company Name: Timec Co., Ltd.
Location: 197-1 Nishigori, Soja City, Okayama Prefecture 719-1164
TEL: 0866-93-1269
FAX: 0866-93-2540
Corporate Website:
https://timec.co.jp/
Technical Consultation/Quotation Request: https://ja.nc-net.or.jp/company/22325/inquiry/
Related URL: https://timec.co.jp/
► Challenges faced by the Automotive Industry
In the automotive industry, suspension members are critical structural components that influence both vehicle safety and ride comfort. In recent years, there has been a growing demand for both weight reduction and high rigidity, making it particularly challenging to ensure welding quality.
Suspension components require both high welding strength and dimensional accuracy. In particular, suspension members directly absorb impacts from suspension parts, making welding reliability crucial for overall vehicle safety.
► Technical Challenges
Key challenges in manufacturing suspension members:
・Controlling thermal distortion caused by welding
・Ensuring uniform welding quality in complex shapes
・Establishing optimal welding conditions to reduce spatter adhesion
・Overcoming welding difficulties due to gaps between materials and differences in plate thickness
[Problem Solving with Welding Technology]
Through years of prototype development, we have established the following solutions with our unique welding technology:
✔ Development of a Thermal Deformation Control System
・ Suppressing distortion through optimized welding sequences and positions
・ Ensuring dimensional accuracy with custom-developed welding jigs
・ Managing heat input through machine-monitored current control
✔ Quality Assurance System
・ Full inspection using 3D measurement
・ Strength verification through destructive testing
・ Weld defect detection via macro inspections
►Proven Reliability
○ Customer Feedback
"The stability of welding quality is outstanding."
"I was amazed by the high dimensional accuracy."
"The quick turnaround time is impressive."
►Implementation Benefits
Feedback from companies that have implemented our solutions:
・ Defect rate: Reduced by 75% compared to conventional methods
・ Manufacturing lead time: Shortened by 20%
・ Overall costs: Reduced by 15%
*For more detailed case studies and performance data, please download our technical materials from the link below:
Technical Materials Download: https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
For any inquiries, please feel free to contact us via our technical consultation and quotation request form.
Technical Consultation & Quotation Request: https://ja.nc-net.or.jp/company/22325/inquiry/
[Company Profile]
Company Name: Timec Co., Ltd.
Address: 197-1 Nishigori, Soja City, Okayama, 719-1164, Japan
TEL: +81-866-93-1269
FAX: +81-866-93-2540
Corporate Website: https://timec.co.jp/
Related URL: https://timec.co.jp/mind/
[Case Study]
Sheet Metal Fabrication of Intake Manifold (Aluminum Die-Cast)
– Achieving Shorter Prototype Lead Time and Cost Reduction in Mass Production –
► Recognizing the Challenges
In the 1990s, aluminum die-casting was the dominant manufacturing method for intake manifolds in the automotive industry. However, rising raw material costs and increased manufacturing expenses due to multi-cylinder engine designs led many parts manufacturers to seek alternative production methods.
Key challenges during the prototyping phase included:
・High cost of mold production
・Lengthy prototype lead times
・Limited flexibility in design modifications
・High costs for small-batch production
►Technical Approach
Our proposed sheet metal fabrication method offers a revolutionary approach that significantly reduces manufacturing costs compared to traditional aluminum die-casting.
Key technical points include:
・Material Selection: SPHC (hot-rolled steel plate) and STKM (carbon steel mechanical tubing)
・Optimized Design: Strength analysis and weight reduction using 3D CAD
・Manufacturing Process: Combination of press forming, laser processing, and welding technology
・Quality Assurance: High-precision dimensional verification using 3D measuring instruments
►Detailed Solutions
The sheet metal fabrication of the intake manifold was developed through the following phases:
1. Design Phase
・3D modeling using CAD
・Design of press molds and jigs for laser processing and welded assembly
・Development of DNC machining programs based on 3D models
2. Prototype Phase
・Mold and jig processing using DNC machining
・High-precision machining with a 5-axis laser cutter
・Precision welding by skilled technicians
3. Validation Phase
・Dimensional verification using 3D measuring instruments
・Performance evaluation through actual vehicle installation tests, followed by design optimization
・Durability testing and feedback-driven design improvements
►Implementation Benefits
This development project achieved the following results:
✔ Manufacturing Cost: Reduced by 40% compared to conventional methods
✔ Development Period: Prototype lead time shortened by 50%
✔ Weight Reduction: 20% lighter than conventional
✔ Design Flexibility: Significantly improved
These achievements were made possible by over 50 years of prototype development experience and a team of 160 skilled engineers. We continue to apply this technology to the sheet metal fabrication of various automotive components.
►Future Prospects
In recent years, some intake manifolds have transitioned to resin materials. However, the optimal manufacturing method depends on the required component characteristics and operating environment.
We propose the best manufacturing solutions, including sheet metal fabrication and hybrid approaches, tailored to each customer’s needs.
►Conclusion
Sheet metal fabrication of intake manifolds is a highly effective solution that achieves both cost reduction and weight savings.
For more details, please download our technical documents from the link below and discuss potential applications with your development team.
[Company Profile]
Company Name: Timec Co., Ltd.
Address: 197-1 Nishigori, Soja City, Okayama, 719-1164, Japan
TEL: +81-866-93-1269
FAX: +81-866-93-2540
Corporate Website: https://timec.co.jp/
🔹 Download Technical Documents:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
🔹 Technical Consultation & Quotation Requests:
https://ja.nc-net.or.jp/company/22325/inquiry/
🔹 Related URL: https://timec.co.jp/
[Secondary Sheave Piston] Prototype Created by Converting from Casting to Sheet Metal Pressing
► Achieving the Shift from Casting to Sheet Metal Pressing through Process Innovation
※ This article introduces a case study of solving challenges in automotive parts prototyping by converting the manufacturing process of the secondary sheave piston from casting to sheet metal pressing.
[Challenges Faced in the Manufacturing Field]
In the development of automotive parts, there is a growing demand for lighter and higher-performance components. The secondary sheave piston, a crucial part of the CVT (Continuously Variable Transmission), faces weight and cost challenges when using conventional casting methods.
Furthermore, the following challenges emerge during the prototyping phase:
High costs in small-lot, multi-variety production
Difficulty in shortening lead times for both raw material production and machining
Ensuring quality assurance when transitioning manufacturing processes
Environmental and safety concerns in the production facility
Innovative Solution Through Sheet Metal Pressing Prototyping
✔ Advantages of Transitioning from Casting to Sheet Metal Pressing
Significant reduction in processing time through pressing
Control of material thickness during plastic deformation, allowing for extra thickness where needed
Enhanced workplace safety through cold processing
Greater design flexibility, enabling easy shape modifications
✔ High-Precision Processing with Advanced Equipment
Process optimization through press forming analysis
High-quality molds processed with precision machining centers
Stable forming with high-power hydraulic presses
Precision cutting using state-of-the-art 3D laser processing machines
High-precision inspection system using coordinate measuring machines (CMMs)
Key Factors for a Successful Process Conversion
► Comprehensive Support from Material and Process Selection to Quality Assurance
Material and process: Accelerated process optimization through press forming simulation
Cost reduction by minimizing physical trials with digital technology
Workplace improvements through cold processing
Quality: Rigorous quality management system based on ISO9001
► Technical Strengths
Fully integrated system from design to manufacturing
Low-cost and rapid process optimization using digital technology
Extensive processing equipment
Master-level expertise from skilled engineers
Customer Feedback
"We saw significant improvements in QCD (Quality, Cost, Delivery) through process substitution."
— Head of Development, Major Parts Manufacturer A
"The stability of quality was high, and we obtained valuable data for mass production considerations."
— Head of Technical Division, Automotive Parts Manufacturer B
Conclusion
Process conversion through sheet metal press prototyping is an innovative solution that simultaneously shortens development time and reduces costs. In particular, the benefits are evident in the case of the secondary sheave piston.
▶ Download Detailed Technical Materials
More detailed technical documents are available for download at the following URL:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
Company Information
Company Name: Timec Co., Ltd.
Address: 197-1 Nishigori, Sōja City, Okayama Prefecture, 719-1164, Japan
TEL: +81-866-93-1269
FAX: +81-866-93-2540
Corporate Website: https://timec.co.jp/
Technical Consultation & Quotation Requests: https://ja.nc-net.or.jp/company/22325/inquiry/
| Company name | TIMEC INC. | Website URL | http://www.timec.co.jp |
|---|---|---|---|
| Street address |
Soja-City Okayama Japan
[See map] |
Person in charge | Takehiro Tanaka |
| Telephone number | +81-866-93-1678 | Fax number | +81-866-93-6993 |
| Capital | 300,000,000,000 JPY | Employees | 131 |
| Annual sales | 1,600,000,000 JPY | EMIDAS Member Number | 22325 |
| Type of manufacturing | Transportation equipment / Industrial machinery / Heavy electric machinery | ||
| Main 3 products |
|
||
| Large | Medium | Small |
|---|---|---|
| Development and production of prototype/Small-scale production | Machining | Machining/Handles small-scale production (order from 1 piece) Iron Stainless steel Aluminum alloy |
| Development and production of prototype/Small-scale production | Sheet-metal processing | Can manufacturing Chassis manufacturing Sheet metal protocol manufacturing 3-roll bending (2 m or longer) Bending (hydraulic) |
| Development and production of prototype/Small-scale production | Blank cutting | YAG laser machining Shearing Cutting Laser processing (longer than 121.2 m) CO2 laser machining |
| Development and production of prototype/Small-scale production | Welding/Adhesive bonding | CO2 welding TIG welding (argon welding) Arc welding Brazing |
| Development and production of prototype/Small-scale production | Jig manufacturing | General jig manufacturing Welding jig manufacturing |
| Development and production of prototype/Small-scale production | Prototype processing | Welding Bending Small-size prototype manufacturing Chassis prototype manufacturing |
| Assembly/Inspection | Assembly | Auto parts assembly |
