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Aluminum die casting [Automotive parts, 2-wheel parts, general parts and office machine parts, etc.] ◆ Features The most commonly used die casting is aluminum alloy. This light and strong alloy has excellent corrosion resistant properties and is widely used in applications for various fields. ◆ Iwaki Diecast’s aluminum die casting production system We use a launder system, which enables us to always supply clean raw materials, when feeding the molten metal from the melting furnace to the holding furnace. The scrap material, which is generated during trimming, is returned to the melting furnace via an underground conveyor. Our casting equipment is automated featuring a unique manufacturing method that is both highly productive and very safe. It produces a smooth surface with a minimal number of blowholes. ◆ Melting process • Our melting is centralized with high thermal efficiency. • The molten metal is poured into the holding furnace using launders (troughs) and porters. • We supply clean molten metal with minimal temperature difference by using an electric furnace. ◆ Casting process • Our own automated and systematized facilities enable us to automate processes up to the separation of gates. • Our die temperature control enables us to make products of consistent quality. • Our management system CAMOS allows us to visually monitor the production status. ◆ Main usages Automotive parts, 2-wheel parts, general parts and office machine parts, etc.
Main 3 products | Aluminum and zinc die cast products Ultra-high speed and precise zinc die cast products using special die casting constructions Iron and stainless steel injection molded parts…MIM (Metal Injection Molding) |
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Type of manufacturing | Not selected |
Recommended manufacturing category |
1:Mass production - Plastic - Metal injection molding (MIM) 2:Mass production - Casting - Metal injection molding (MIM) 4:Mass production - Die-casting - Aluminum 5:Mass production - Casting - Cast steel 6:Designing - Mold designing - Casting die designing 7:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 8:Die manufacturing - Casting die - 3D modeling 9:Mass production - Die-casting - 125 t or less 10:Mass production - Die-casting - 125 - 250 t |
Type of manufacturing | Industrial machinery Medical equipment Leisure goods |
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Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Punching 2:Mass production - Rubber - Blanking 3:Development and production of prototype/Small-scale production - Machining - Sponge 4:Mass production - Mechanical processing - Sponge 5:Mass production - Plastic - Injection molding 6:Mass production - Blank cutting - Water jet processing 7:Development and production of prototype/Small-scale production - Machining - Urethane 8:Assembly/Inspection - Side job processing - Manual labor 9:Mass production - Plastic - Expansion molding 10:Material - Industrial waste / Recycling - Transport agents |
For small lots of resin molds, we offer companies that employ fairly expensive production dies our injection molding using simple dies with excellent cost performance. We can make 100 to 10,000 units of injection molds as per your company's request.
Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
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Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
“Gas-tosu,” Ejector-Pin, Core-Pin with gas-venting function "Gas-tosu" is a registered trade name. "tosu" is a Japanese word, and it means making something pass. Therefore, "Gas-tosu" is the tool which makes gas pass. ◆The features of Gas-tosu Gas-tosu is used as Ejector-pin or Core-pin with gas-venting (air-venting) function. The vent width in Gas-tosu can be selected from 0.005~0.05mm according to the fluidity of resin. Therefore, Gas-tosu is acceptable to every kinds of resin. The inclined-processing is being performed into Gas-tosu to efficiently exhaust the gas which occurs in die. Installing the gas vent with the width which is 0.005~0.05mm is possible according to the fluidity of resin.
Main 3 products | Spool, Runner parts, ejector pin , Connector parts |
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Type of manufacturing | Not selected Jigs and tools Electronic parts |
Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Part processing 2:Die manufacturing - Plastic mold - Designing 3:Die manufacturing - Plastic mold - Manufacturing 4:Designing - Mold designing - Injection molding die 5:Die manufacturing - Plastic mold - Injection molding die 6:Material - Plastic material distribution - ABS resin 7:Material - Plastic material distribution - PP (polypropylene) 8:Material - Plastic material distribution - PC (polycarbonate) 9:Material - Plastic material distribution - POM (polyoxymethylene) 10:Die manufacturing - Plastic mold - Thermoset resin die |
Type of manufacturing | Jigs and tools Industrial machinery Electronic parts |
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Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Designing - Industrial equipment designing - Industrial machinery designing 3:Product manufacturing - Production property - Energy-saving equipment/Automatic instrument manufacturing 4:Product manufacturing - Production property - Semiconductor manufacturing equipment manufacturing 5:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 7:Assembly/Inspection - Assembly - Industrial machinery assembly 8:Designing - Test - Specimen processing 9:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 10:Development and production of prototype/Small-scale production - NC machining - NC lathe machining |
Main 3 products | Defense related equipment Outdoor enclosures Semiconductor related equipment |
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Type of manufacturing | Industrial machinery Telecommunication equipment Medical equipment |
Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Chassis manufacturing 4:Mass production - Sheet-metal processing - Thin (t0.5 or less) / Small sheet metal processing 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Coating 6:Surface treatment - Coating - Powder coating 7:Surface treatment - Printing and others - Silk screen printing 8:Mass production - Blank cutting - stainless 9:Mass production - Blank cutting - Copper / aluminum 10:Surface treatment - Plating/Chemical conversion treatment - Chemical conversion coating |
"<Example of character engraving by electric discharge machining: Convex character discharge of JIS display mark> This is an example of the convex character discharge of the JIS display mark on the pin tip surface of high-speed tool steel SKH51 (high-speed steel). In this case, the character design of ""JIS"" was finished to a size of Φ0.5 mm around the mark engraved part. Regarding electric discharge machining as in this case, Saltec can perform consistent machining from electrode creation to engraving. <From general-purpose symbols and marks to customer-specific logos and brand designs> Regarding the engraving process of characters, Saltec can handle not only general identification signs and symbols such as JIS mark and recycling symbol, but also original designs such as logo mark, brand design and company emblem designed by the customer. Not only when the design mark data is prepared by the customer, but also for the design that has not been converted into data. We will respond from the data creation based on close discussion with the customer. If you have any problems with engraving such as identification mark, logo mark, brand design, company emblem, etc., please contact us. Saltec Co., Ltd. 46-2 Kamifunahashi, Inakadate-mura, Minamitsugaru-gun, Aomori Prefecture TEL: 0172-58-2281 mail: scad@saltec.co.jp"
Main 3 products | Fine engraving Mold parts Mold design, production, processing |
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Type of manufacturing | Not selected Jigs and tools Electronic parts |
Recommended manufacturing category |
1:Surface treatment - Printing and others - Engraving 2:Development and production of prototype/Small-scale production - Machining - High rigid material 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Die manufacturing - Plastic mold - Part processing 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining |
This is a titanium material with a complex shape, processed by a simultaneous 5-axis machining center. A high-performance 5-axis machine combined with CAD/CAM enables continuous machining of three-dimensional curved surfaces and undercutting to match customers needs. Furthermore, we are working every day to shorten the process and save labor by employing a 5-axis machine. Please contact us if you have any requests or consultations.
Main 3 products | CNC automatic lathe NC combined lathe processing 5 axis |
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Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
Recommended manufacturing category |
1:Mass production - Mechanical processing - Automatic screw machining 2:Mass production - Mechanical processing - NC turning machining 3:Mass production - Mechanical processing - Machining 4:Mass production - Mechanical processing - Complex turning machining 5:Mass production - Mechanical processing - Five-face/axes machining 6:Mass production - Mechanical processing - Iron 7:Mass production - Mechanical processing - Aluminum alloy 8:Mass production - Mechanical processing - Stainless 9:Mass production - Mechanical processing - Casting 10:Mass production - Mechanical processing - Turning machining(plastic) |
Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
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Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 5:Designing - Industrial equipment designing - Industrial machinery designing 6:Die manufacturing - Press die - 3D modeling 7:Designing - Electrical planning - Software designing 8:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 9:Mass production - Mechanical processing - Iron 10:Mass production - Mechanical processing - Stainless |
Precision sheet metal bending process It is patented product with patent No. 4943940: Linear motion type base isolation device. We have a track record of production and introduction of minimum size: 300mm x 300mm (about 100kg) and maximum size: 2100 mm x 750 mm (about 1000 kg). Our records are mainly used as "art works", "medical equipment", "server equipment", etc., also as a base isolation device for important cultural properties. Please contact us for details.
Main 3 products | Laser processing Advanced technology processing, non-ferrous metal processing, and metal processing of stainless steel products Welding, assembly, surface treatment, and painting of various products |
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Type of manufacturing | Industrial machinery Audio-video equipment Electronic parts |
Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - Nitrogen cutting 2:Development and production of prototype/Small-scale production - Blank cutting - Thick plate (over 6 mm) 3:Development and production of prototype/Small-scale production - Blank cutting - Stainless steel 4:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 5:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 6:Development and production of prototype/Small-scale production - Blank cutting - Laser and turret punch press processing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 8:Development and production of prototype/Small-scale production - Sheet-metal processing - Hair line machining 9:Development and production of prototype/Small-scale production - Blank cutting - CO2 laser machining 10:Mass production - Metal press - Thickness: over 9.0 mm |
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