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Realized cost reduction by changing the producing method. We have changed the method from sheet metal processing to press processing. Material: A1100 Size: w32.5 x L133.0 x H106.2 Thickness: t1.5 After pressing, it was anodized.
| Main 3 products | Loom machine parts Mold design/manufacturing and press processing Machine tool parts: die design/manufacturing and press processing Proposal pressing instead of machining |
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| Type of manufacturing | Machine tools Industrial machinery Electronic parts |
| Recommended manufacturing category |
1:Mass production - Metal press - Thickness: 3.2 - 9.0 mm 2:Die manufacturing - Press die - Progressive die 3:Die manufacturing - Press die - Single press die 4:Mass production - Metal press - Progressive press (80 - 200 t) 5:Mass production - Metal press - Single press (80 - 200 t) 6:Mass production - Metal press - Iron 7:Mass production - Metal press - Stainless steel |
Medical suction filters are an essential component in medical suction devices, which are used for the removal of fluids, gases, and other substances from various body cavities, respiratory tracts, or surgical sites. Suction devices are widely used in hospitals, clinics, and emergency medical services, and suction filters play a crucial role in ensuring the safe and effective operation of these devices. Essentially, suction filters are disposable containers that collect the material suctioned, designed to prevent contamination and promote easy disposal. Main Components of Medical Suction Filter Systems 1. Filter Bag or Canister: The primary component of the suction filter system where the suctioned materials are collected. Typically made from durable yet disposable materials, designed to handle various types of fluids and materials without leaking or bursting. Filter bags are often transparent or semi-transparent so that medical professionals can monitor the volume and nature of the collected substance. 2. Lid with Integrated Filter: The lid that seals the filter bag or canister, ensuring a tight and safe seal of the collected materials. Often includes a filter to prevent the passage of liquids and particles back into the suction device, protecting the vacuum pump and the environment from contamination. 3. Vacuum Inlet: Connects the filter to the vacuum source of the suction device, enabling the creation of negative pressure within the filter to facilitate the suction process. The inlet must ensure a tight and secure connection to prevent air leaks that could diminish suction efficiency. 4. Patient Connection Port: The point at which the suction tube or catheter, used for suctioning from the patient, is connected. Designed to promote easy and secure attachment of the suction device while maintaining a tight seal. 5. Overflow Protection Valve: Also known as an overflow cutoff valve or shut-off valve, this component prevents the suctioned materials from overflowing and potentially contaminating the suction pump or the environment. It automatically closes when the filter is full or if there is a sudden influx of liquid, ensuring safety and hygiene. 6. Hydrophobic Filter: Some suction filter systems include a hydrophobic filter at the air inlet to prevent liquids and aerosols from escaping the filter and contaminating the vacuum pump. This filter allows air to pass while blocking liquids. 7. Solidifying Agent (Optional): Some suction filters come with an added solidifying agent in the canister, which quickly solidifies waste fluids, making disposal safer and cleaner by reducing the risk of spills. Importance of Medical Suction Filters - Infection Control: By isolating and sealing biological fluids, suction filters help prevent the spread of infections and protect medical personnel and patients. - Efficiency: They allow for quick changes between patients or procedures, improving operational efficiency in medical situations. - Convenience and Safety: Easy-to-dispose filters simplify the cleaning process, reduce exposure to hazardous materials, and ensure compliance with regulations for the disposal of biological contaminants. The design and operation of medical suction filters are critical to the safe, efficient, and clean functioning of suction devices in various medical situations. They are essential in ensuring that medical professionals can provide care while minimizing the risk of infection and contamination.
| Main 3 products | Metal stamping/Press Plastic injection Medecal device assembly |
|---|---|
| Type of manufacturing | Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Combined press-joining 2:Mass production - Plastic - Injection molding |
TOHOKU SOLUTIONS Co., Ltd. is electronic manufacturing with moreover 25 years of experience. Our company ready to be an EMS services provider with human resources, operator training system, production area, quality control system as well as design assembly process and engineering team support all the time. Our company has an in-house production for metal parts and plastic injection In order to provide the most satisfying price for customers. TOHOKU SOLUTIONS Co., Ltd. 1/50 Moo 5, Rojana Industrial Park, T. Khanham, U-thai, Ayutthaya 13210 Tel: +-66-35-330-990 Mr. Umetsu (JP): yasushi.umetsu@tohokusolutions.com Mr. Kanungdate (TH): kanungdate.Jaroenchaisombut@tohokusolutions.com
| Main 3 products | Mechanism and OPU for Car audio, HUD, EMS Assembly product Stamping Press part and Plastic Injection part Factory Automation System |
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| Type of manufacturing | Home electrical appliances Audio-video equipment Not selected |
| Recommended manufacturing category |
1:Mass production - Plastic - Injection molding 2:Mass production - Metal press - Progressive press (80 - 200 t) 3:Product manufacturing - Production property - Optical products manufacturing 4:Auto parts manufacturing - Interior part - Audio components 5:Designing - Industrial equipment designing - Automatic machinery manufacturing |
"◆ Issues We used to manufacture parts only by cutting, but we thought to find a method that yield stronger products and less costly. ◆ Our suggestion We offered to including forging in the process that is normally performed only by cutting which lead to quality improvement and cost reduction. ◆ Improvement results ① A boost in strength The brass rod used for forging has a very high viscosity, which led to an increase in strength. ② Work efficiency improvement by reducing man-hours Compared to hot forging, processing such as ""making a hexagonal shape"" and ""pulling out"" can be performed at once, so parts to be cut has decreased. ③ Cost reduction Since the material used for hot forging is smaller compared to cutting, the total material cost has been reduced by 50%."
| Main 3 products | Brass forging and cutting products Household equipment parts (gas equipment parts, faucet fitting parts, various fittings) Automobile parts / electrical parts / electric power parts |
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| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Forging - Brass 4:Parts manufacturing - Machinery part - Connection parts manufacturing 5:Mass production - Mechanical processing - Copper alloy 6:Parts manufacturing - Machinery part - Valve manufacturing 7:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) |
■ SUJ2 cylindrical roller with outer diameter accuracy of 1 micron In-house integrated production of cutting, polishing, grinding, heat treatment, surface treatment, and assembly processing. SUJ2 (high carbon chrome steel) SUS in general (SUS440C SUS304) ● Needle-shaped roller, knock pin, dowel pin, grooved pin ● Cylindrical roller, crowning roller, needle pin ● Precision shaft (Φ0.1 ~) Motor shaft, small diameter pin Specifications for rotating and linear precision rolling elements For bearings, linear guides, reduction gears, index tables
| Main 3 products | Manufacture of precision shafts, small diameter pins, positioning pins, needle pins Cylindrical roller, needle roller, crowning roller, rod roller High precision shaft / mirror surface shaft |
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| Type of manufacturing | Industrial machinery Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Shaft and roller manufacturing 2:Mass production - Grinding processing - Centerless grinding 3:Mass production - Mechanical processing - Fine particle material accepted 4:Surface treatment - Polishing/Lapping - Mirror polishing 5:Mass production - Mechanical processing - Automatic screw machining 6:Mass production - Mechanical processing - High precision 7:Mass production - Mechanical processing - High strength |
This is a corundum (a-AI203) crystal, the same as a sapphire crystal. It has high machine strength and only a diamond is harder. It has excellent wear resistance, thermal conduction and heat resistance and is extremely stable chemically. Electrically, it also has superior insulation against high temperatures and high-frequency qualities.
| Main 3 products | Ceramic electronic parts, ceramic civil engineering components, ceramic medical and dental components, zirconia Highly pure alumina, zirconia, steatite and forsterite We make strontium titanate (SrTi03) semiconductor ceramics. They can be widely used in IF circuit boards, HICs and such in all sorts of electronic products, and are highly trustworthy product capable of meeting the needs required for ultra small chip condensors or products with silver electrodes. |
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| Type of manufacturing | Electronic parts Medical equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Mass production - Powder metallurgy - Ceramic 2:Parts manufacturing - Electrical part - Other electrical part manufacturing 3:Mass production - Powder metallurgy - Below 500 g 4:Parts manufacturing - Other parts - Blade manufacturing 5:Development and production of prototype/Small-scale production - Machining - Ceramic 6:Development and production of prototype/Small-scale production - Blank cutting - Ceramic 7:Mass production - Mechanical processing - Ceramic 8:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 9:Development and production of prototype/Small-scale production - Blank cutting - Microfabrication (laser machining ) 10:Development and production of prototype/Small-scale production - Machining - Handles microfabrication |
There are three types of welding methods. -Fusion welding -Pressure welding -Brazing This time, we would like to introduce about copper and copper welding, which is our strength. ● Fusion welding: A method of melting and welding the part to be welded → Arc welding (method of melting and welding materials with high current + gas) Typical example ①MAG welding: CO₂ gas 100% Or argon 80% + CO₂ 20% ②MIG welding: Argon 100% ③TIG welding: Argon 100% <Meaning of each alphabet> M…METAL A…Active (active gas) I…Inert (inert gas) T…Tungsten (electrode) We use direct current of TIG welding to perform copper + copper welding. The base material to be welded is preheated and welded with electricity, but the electricity and heat are dispersed and emitted in all directions of the copper material, making temperature control and speed extremely difficult. For this reason, expert techniques and tricks are important due to current adjustment during welding, gas adjustment called after-flow, etc. are different each time depending on the season, temperature, and copper lot. ● Additional explanation TIG welding of dissimilar materials such as copper and aluminum is not possible. Reason 1: The melting point of copper is 1085℃, and the melting point of aluminum is 660℃. Reason 2: The welding conditions are very different from DC for copper and AC for aluminum. This time, we introduced one of the three types of welding, "fusion welding". The article below introduces "brazing" and TIG welding machines, so please take a look. 75 years of our strength, "brazing", one of the welding methods https://en.nc-net.or.jp/company/91883/product/detail/185141/ Please contact us for copper and aluminum precision parts processing. You may find information on processing technology such as copper bus bars, copper rods and copper precision parts on our website. http://ishigaki-st.com ISHIGAKI SHOUTEN Inc. 1-629 Seko, Moriyama Ward, Nagoya City, Aichi Prefecture 463-0068 TEL 052-793-3080 FAX 052-793-1079 E-mail: info@ishigaki-st.com Person in charge: Sales Department Sodeoka
| Main 3 products | Transformer parts (copper strips, etc) Control panel parts (copper bar, etc) Vehicle parts (connecting conductors) |
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| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Copper 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 4:Mass production - Mechanical processing - Machining 5:Development and production of prototype/Small-scale production - Prototype processing - Bending 6:Mass production - Mechanical processing - Complex turning machining 7:Mass production - Mechanical processing - High precision 8:Development and production of prototype/Small-scale production - Blank cutting - Copper/Aluminum 9:Material - Nonferrous metal distribution - Copper and brass products 10:Surface treatment - Plating/Chemical conversion treatment - Copper |
UNITECH GEAR Co., Ltd. is a specialized gear processing manufacturer founded in 1934. Our production base is located in the Eastern Industrial Park in Akabori, Okegawa City, Saitama Prefecture. Akabori River which flows nearby, has many cherry tree that blossoms beautifully in spring. It's a good time to visit if you have the chance. Although the gears we process depend on the specifications, we produce mainly in φ600mm or less and module 8.0 or less. We process gears for passenger cars and commercial vehicles, speed reducers, industrial machinery, and various gears for construction machinery. We handle prototypes, mass production, and various high-precision gears.
| Main 3 products | Various gear processing Spline rolling up to m1.0 Heat treatment |
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| Type of manufacturing | Machine tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Gear manufacturing 2:Mass production - Mechanical processing - Gear cutting machining 3:Mass production - Grinding processing - Gear grinding 4:Mass production - Mechanical processing - Broaching machining 5:Surface treatment - Heat treatment - Carburized quenching 6:Surface treatment - Heat treatment - Gas nitrocarburizing 7:Assembly/Inspection - Assembly - Auto parts assembly |
| Main 3 products | Sheet metal production CE products and architectural hardware Precision sheet metal processing |
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| Type of manufacturing | Heavy electric machinery Construction material Office appliances |
| Recommended manufacturing category |
1:Mass production - Blank cutting - Fiber laser processing 2:Development and production of prototype/Small-scale production - Blank cutting - Laser and turret punch press processing 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 4:Mass production - Metal press - Progressive press (200 - 500 t) 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 6:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding 7:Assembly/Inspection - Assembly - Precision equipment assembly 8:Mass production - Blank cutting - Copper / aluminum 9:Mass production - Sheet-metal processing - Angle processing 10:Mass production - Blank cutting - Thick plate 6 mm or more |
― In-house one-stop system at our factory We can undertake all of mechanical design, electrical design, software design, cutting, machining, welding, surface treatment, mechanical assembly, and electrical wiring in-house. By our integrated production, we can offer the best method in each process and reflect high quality technology in our products. ― A factory that also can handle large products With over 82,000 m2 large site, we can handle large products and machinery our factory. We respond to manufacturing that meets the diversifying needs of customers. ― Dealing to domestic and overseas We can handle not only domestic shipments but also overseas shipments. We can respond smoothly by making full use of the experience, technology and knowledge that we have cultivated so far. XEN GROUP Inc. 〠 3234-10 Mitani-cho, Takamatsu City, Kagawa Prefecture, 761-0450 ☎ +8187-888-5852 Corporate Site https://xen-group.com/ Machine Site https://machine.xen-group.com/
| Main 3 products | Power distribution board Industrial machinery Food machinery |
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| Type of manufacturing | Not selected Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Sheet-metal processing - Housing manufacturing 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 3:Development and production of prototype/Small-scale production - Blank cutting - Laser and turret punch press processing 4:Development and production of prototype/Small-scale production - Sheet-metal processing - Coating 5:Mass production - Sheet-metal processing - Bender processing (over 3.0m) 6:Mass production - Welding / welding - Fiber welding 7:Assembly/Inspection - Assembly - Industrial machinery assembly 8:Designing - Industrial equipment designing - Food industry machinery designing 9:Designing - Industrial equipment designing - Industrial machinery designing 10:Designing - Industrial equipment designing - Energy-saving machinery designing |
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