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Realized cost reduction by changing the producing method. We have changed the method from sheet metal processing to press processing. Material: A1100 Size: w32.5 x L133.0 x H106.2 Thickness: t1.5 After pressing, it was anodized.
| Main 3 products | Loom machine parts Mold design/manufacturing and press processing Machine tool parts: die design/manufacturing and press processing Proposal pressing instead of machining |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery Electronic parts |
| Recommended manufacturing category |
1:Mass production - Metal press - Thickness: 3.2 - 9.0 mm 2:Die manufacturing - Press die - Progressive die 3:Die manufacturing - Press die - Single press die 4:Mass production - Metal press - Progressive press (80 - 200 t) 5:Mass production - Metal press - Single press (80 - 200 t) 6:Mass production - Metal press - Iron 7:Mass production - Metal press - Stainless steel |
Usage: Contact points for hand-held chargers Material: C1720-1 / 2H Plate thickness: 0.15 mm Progressive Die Minimize contact burr. Since 3 pieces are installed in parallel (using 3 pieces), the heights of the contact parts must be the same. Dimensional accuracy is required despite the complicated bending
| Main 3 products | Precision progressive die design and manufacture Precision stamping Various single-shot mold design and production |
|---|---|
| Type of manufacturing | Telecommunication equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Progressive die 2:Mass production - Metal press - Progressive press (35 - 80 t) 3:Mass production - Metal press - Single press (below 80 t) 4:Designing - Mold designing - General metal press die 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 6:Die manufacturing - Press die - Manufacturing 7:Die manufacturing - Press die - Designing 8:Development and production of prototype/Small-scale production - Electrical discharge machine - Micro hole machining 9:Mass production - Metal press - Stainless steel 10:Mass production - Metal press - Thickness: below 0.2 mm |
The picture shown is relay coil bodies for automobiles. The product is, in which a relay coil and a body that holds a card and a terminal are joint together. Also, by joining with a case, it prevents dust from invading. For automobile parts, it is very important to have contamination prevention. However, because there are countless possible ways for foreign substance to contaminate the products, burrs on molded products and gate dust occur during the molding leading to contamination, it is impossible to prevent contamination completely even the clean room is used effectively. Due to such reasoning, to have perfect contamination prevention, it is must have strict quality control while having high-precision mold assembling techniques, mold management and mold maintenance techniques. Please consult us, hakkai, for any automobile parts.
| Main 3 products | Precision plastic mold processing Metal parts processing Automatic machine design and mfg |
|---|---|
| Type of manufacturing | Audio-video equipment Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Thin wall molding 2:Die manufacturing - Plastic mold - Thin wall injection molding die 3:Designing - Mold designing - Injection molding die 4:Die manufacturing - Plastic mold - Insert molding die 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 7:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 8:Development and production of prototype/Small-scale production - Electrical discharge machine - Micro hole machining 9:Mass production - Plastic - LCP (liquid crystal polymer) 10:Mass production - Plastic - Engineering plastic |
"[Robot system that performs insert molding by horizontal plastic injection molding] From the user's point of view, it is a system integrator but also a user that enables easy-to-use system cunstruction."
| Main 3 products | Design and manufacture of precision injection molding Design and manufacture of robot system Design and manufacture of precision injection mold parts |
|---|---|
| Type of manufacturing | Industrial machinery Telecommunication equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Injection molding die 2:Designing - Industrial equipment designing - Automatic machinery manufacturing 3:Die manufacturing - Plastic mold - Injection molding die 4:Die manufacturing - Plastic mold - Insert molding die 5:Die manufacturing - Plastic mold - Thixo-molding die 6:Mass production - Plastic - Injection molding 7:Mass production - Plastic - Insert molding 8:Mass production - Plastic - Thixo-molding 9:Surface treatment - Coating - Resin coating 10:Surface treatment - Printing and others - Laser engraving |
We provide a round-tip product by applying splitting (Warisaki) processing technology. ・To change the material shape from flat metal to round metal! ・To put the round shaped part to the flat metal directly! We can cope with a specially ordered product if the diameter of the round shape is within the dimension which can be put on the press. We constantly handle with the extending of the materials.
| Main 3 products | Welding and parts assembly Mold design and mfg Single press stamping |
|---|---|
| Type of manufacturing | Heavy electric machinery Transportation equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Shaving die 2:Mass production - Metal press - Transfer press (200 - 500 t) 3:Mass production - Metal press - Progressive press (80 - 200 t) 4:Mass production - Metal press - Shaving 5:Mass production - Metal press - Transfer press (80 - 200 t) 6:Designing - Mold designing - Progressive die designing (auto) 7:Designing - Mold designing - Transfer press die designing 8:Die manufacturing - Press die - Transfer press die 9:Die manufacturing - Press die - Fine blanking die 10:Assembly/Inspection - Inspection - Metal press |
Stress-free shooting feeling We have developed a world’s smallest ultra precision stamping die handheld punch. *Visually check for punching positions is possible. *Longevity of sharpness With the smallest clearance of less than 0.005mm, outstanding sharpness lasts for a long time. In addition, It can be used on metallic foils that are difficult to process with ordinary hand punches without burrs, deformation, and appearance of foreign substances. *Light weight and compact size It is designed to be light weight and compact which can easily handled by females. It is possible to punch with applying less force, resulting in the increase of operational efficiency! Shock resistant design The jamming doesn’t appear even if it is dropped unintentionally. *Less foreign substances intervention will occur due to use of this product. We have 4 kinds of standard sizes! We also have 7 different colors, allowing you to apply them to recognize different manufacturing processes and shapes. It’s possible to add convenient options. Please send us documents with required measurements. For more details, please check our web site.
| Main 3 products | Design and production of ultra precision jigs Design and production of precision stamping dies, and production of precision stamping parts Production of precision machine parts and precision stamping die parts |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Not selected |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Blanking die 2:Parts manufacturing - Other parts - Blade manufacturing 3:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 4:Mass production - Metal press - Combined press-joining 5:Product manufacturing - Medical equipment manufacturing - Medical equipment manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 7:Mass production - Grinding processing - Plane grinding 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Designing - Jig and tool designing - General jig designing 10:Die manufacturing - Cutting dies - Thomson punch |
For small lots of resin molds, we offer companies that employ fairly expensive production dies our injection molding using simple dies with excellent cost performance. We can make 100 to 10,000 units of injection molds as per your company's request.
| Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
|---|---|
| Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
| Main 3 products | Caulking press Flat spring parts Press/die manufacturing |
|---|---|
| Type of manufacturing | Home electrical appliances Telecommunication equipment Electronic parts |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Progressive die 2:Mass production - Metal press - Thickness: 0.2 mm - 3.2mm 3:Mass production - Metal press - Combined press-joining 4:Mass production - Metal press - Thickness: below 0.2 mm 5:Mass production - Metal press - Progressive press (35 - 80 t) 6:Mass production - Metal press - Copper 7:Mass production - Metal press - Phosphor bronze 8:Mass production - Metal press - Brass 9:Mass production - Metal press - Stainless steel 10:Designing - Mold designing - General metal press die |
Thin rib machining electrodes CuW
| Main 3 products | Manufacture of super-precision tool parts |
|---|---|
| Type of manufacturing | Office automation equipment Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Part processing 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 4:Development and production of prototype/Small-scale production - Electrical discharge machine - Micro hole machining 5:Development and production of prototype/Small-scale production - Machining - High rigid material 6:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 7:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing |
Inner diameter polishing, lap, cemented carbide, dies, battery We specialize in processing cemented carbide and hardened steel parts, producing start from 1 piece. We perform integrated production of precision jigs, mold parts, and parts for automated machines in-house. By performing carbide brazing, shrinkage fitting, cold fitting etc. partially, the parts durability is improved and will reduce the frequency of maintenance that lead to productivity improvement. Depending on parts shape and purpose, we propose shape for carbide specification. Please feel free to contact us. SATSUMA PRECISION CO., LTD Person in charge: Deno info2@satsumanet.co.jp http://www.satsumanet.co.jp/ 2-9 Shinden Nakamachi, Daito City, Osaka Prefecture 574-0056 TEL: +81-72-871-6714 FAX: +81-72-871-6641
| Main 3 products | Precision parts processing Press mold design&manufacturing Precision machine parts |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - High rigid material 2:Die manufacturing - Press die - Part processing 3:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 4:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding 5:Die manufacturing - Press die - Plate machining 6:Surface treatment - Lap polishing - Lap polishing 7:Development and production of prototype/Small-scale production - NC machining - NC lathe machining |
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