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[Prototypes] Quick delivery without the use of molds! [Material] Iron Galvanized steel plate SECC [Size] t=2.0mm Product size: 360.5 x 46 x 69 [Lot] 1 to 50 [Accuracy] ±0.1 to ±0.5 [Processing method] Programming → Laser processing → Finishing → Countersink burring → M4 tapping → M3 tapping → Hemming (seam) → Bending [Industry/Application] Electrical parts Bracket used for part of the upper housing [Feature] This prototype product is utilized in electrical-related products. We have experience in handling prototypes for sheet metal processing from one piece. The outside perimeter of this product is finished after laser processing, and bending is performed after burring and tapping. As shown in the photo, there are several bends and the U-shaped tip is bent further inward, thus bending it into the product shape will be impossible if the order of bending is incorrect. We delivered this prototype within a week after receiving the order. We are pleased to discuss with you about your needs. Starting with a single prototype, please do not hesitate to contact us if you are experiencing any difficulties with prototypes, presses, or sheet metal. Zaou Seisakusho Co., Ltd. is a parts manufacturer that specializes in precision sheet metal processing by laser processing and press processing with a maximum capacity of 300 tons. In addition, in order to satisfy our customers' QCD, the biggest feature is that we are doing one-stop from mold making to press work in-house. As a post-press process, we comprehensively support caulking, tapping, spotting, welding, assembly, etc. We are currently working on improving our sales support. ◇Contact us◇ 225 Osawa Sengoku, Kaminoyama-shi, Yamagata 999-3122 TEL: +8123-672-2237 FAX: +8123-672-2418 https://www.zao-press.jp/ E-mail: y-suzuki@zao-press.co.jp Please contact Sales Department (PIC:Suzuki)
| Main 3 products | Automotive parts Copying machine, OA parts related Electrical parts |
|---|---|
| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (80 - 200 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Designing - Mold designing - Progressive die designing (light electrical) 4:Designing - Mold designing - Drawing metal press die designing 5:Designing - Mold designing - General metal press die 6:Mass production - Metal press - Single press (80 - 200 t) 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 8:Development and production of prototype/Small-scale production - Machining - Tapping 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 10:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding |
| Type of manufacturing | Machine tools Transportation equipment |
|---|---|
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Mass production - Forging - Press forging 3:Mass production - Forging - Drop hammer 4:Assembly/Inspection - Inspection - Forging 5:Parts manufacturing - Machinery part - Shaft and roller manufacturing 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Mass production - Forging - Iron 8:Parts manufacturing - Bolt/Screw/Nut - Bolt manufacturing 9:Parts manufacturing - Bolt/Screw/Nut - Nut manufacturing 10:Mass production - Forging - 500 g - 5 kg |
| Main 3 products | Shape cutting lathe Integrex Large wire cut mold by U86 Spiral bevel gears manufacturing |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 2:Parts manufacturing - Machinery part - Gear manufacturing 3:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Grinding processing - Gear grinding 6:Development and production of prototype/Small-scale production - Machining - Keyway milling 7:Development and production of prototype/Small-scale production - Machining - Gear hobber 8:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 9:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 10:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing |
| Type of manufacturing | Electronic parts Industrial machinery Medical equipment |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 2:Mass production - Casting - Aluminum alloy 3:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 4:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Designing - Jig and tool designing - General jig designing 7:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 9:Surface treatment - Plating/Chemical conversion treatment - Aluminum 10:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) |
Spout Industry: Food-related industry Resin used: PP Gate: Hot runner valve pin (Seiki Corporation) After finishing the processing of the mold base, we asked Seiki Corporation to incorporate it, then we incorporate hot runner. As shown in the picture, there are many wires due to many valve pins. It's hard to handle it in a very narrow place, but since we were used to it, we completed it in one day. [PR] ◇ Miyuki's main track record ・ Production of more than 5,000 molds for injection molding ・ Blow molding, pressure forming, in-mold molding, insert molding, and other various mold manufacturing ◇ Specialty field ・ Unscrewing multi-cavity mold for food, pharmaceuticals, cosmetics, etc. ・ multi-cavity hot runner molds ・ General-purpose resin such as PP and PE ・ Engineering plastics and super engineering plastics such as PA, POM, PPS ・ Molds for super engineering plastics molding with complicated mechanisms such as automotive and semiconductors ・and others ◇ Other capabilities ・ We also provide mold maintenance and repair made by other companies. ・ Please feel free to contact us if you have any problems with the mold, such as want to change the design but have no drawing. ◇ Company information 285 Arayashiki, Takaoka City, Toyama Prefecture 933-0319 MIYUKI CO.,LTD TEL: 0766-31-0646 FAX: 0766-31-0647
| Main 3 products | Hot runner mold, high cycle mold, multi-cavity mold, high durability injection molding mold Mold for injection molding of super engineering plastics such as PPS&fluorine, mold for insert molding Prototype, small lot molding, precision parts and jigs and tools production |
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| Type of manufacturing | Transportation equipment Medical equipment Stationery products |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Die manufacturing - Plastic mold - Insert molding die 3:Die manufacturing - Plastic mold - Thermoset resin die 4:Die manufacturing - Plastic mold - Blow molding die 5:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 6:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 7:Mass production - Plastic - Injection molding 8:Development and production of prototype/Small-scale production - Prototype processing - Small-lot/Injection molding 9:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 10:Assembly/Inspection - Repair - Die repair |
For small lots of resin molds, we offer companies that employ fairly expensive production dies our injection molding using simple dies with excellent cost performance. We can make 100 to 10,000 units of injection molds as per your company's request.
| Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
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| Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
| Type of manufacturing | Office automation equipment Electronic parts Electrical component for transportation equipment |
|---|---|
| Recommended manufacturing category |
1:Mass production - Plastic - Insert molding 2:Die manufacturing - Plastic mold - Insert molding die 3:Die manufacturing - Press die - Progressive die 4:Die manufacturing - Plastic mold - Manufacturing 5:Designing - Mold designing - Progressive die designing (auto) 6:Die manufacturing - Plastic mold - Injection molding die 7:Designing - Mold designing - Injection molding die 8:Mass production - Plastic - Injection molding 9:Die manufacturing - Plastic mold - 60 - 300 t 10:Die manufacturing - Plastic mold - Below 60 t |
| Main 3 products | Piping parts for housing equipment Piping parts for machine tools Automotive pipe parts |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Sheet-metal processing - Pipe bender processing 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe bending 3:Mass production - Sheet-metal processing - Pipe processing 4:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 5:Mass production - Welding / welding - fixing with wax 6:Mass production - Metal press - Bulge forming die 7:Auto parts manufacturing - Drive system part - Steering device 8:Auto parts manufacturing - Engine - Fuel system 9:Auto parts manufacturing - Engine - Cooling system 10:Assembly/Inspection - Assembly - Auto parts assembly |
| Main 3 products | refrigeration air conditioning valve automatic control equipment Liquid pump, ADP, gas conditioner, etc. |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
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| Recommended manufacturing category |
1:Mass production - Sheet-metal processing - Can making (more than 5m) 2:Surface treatment - Other surface treatment - Sound blast 3:Surface treatment - Other surface treatment - Shot blast 4:Surface treatment - Coating - Airless spray coating 5:Product manufacturing - Production property - Energy-saving equipment/Automatic instrument manufacturing 6:Designing - Industrial equipment designing - Carrier machine designing 7:Product manufacturing - Production property - Other industrial machinery manufacturing 8:Surface treatment - Coating - Metal coating 9:Mass production - Sheet-metal processing - Painting process 10:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing |
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