TOKAI SHOJI Co., Ltd
Most recent update: 2022-12-01
PR message
【Company Profile】
Our company was founded in 1935 as an agent of a leading domestic manufacturer with the idea to do customer service intently, and since then we have been active as a trading company specializing in various industrial electrical appliances.
After being incorporated into Tokai Shoji Co., Ltd. in 1951, we have continued to expand our business with a management policy that focuses on solving customer needs. In response to the growing needs for automation, IoT, AI, and robotization in recent years, we design, manufacture & sell system equipment, and also sell, construct & repair industrial robots and engineering products centered on motors. We are aiming for further growth as a comprehensive engineering manufacturer that solves manufacturing issues.
[Company strength]
In addition to the conventional trading company functions centered on industrial robots and motors, we have a good reputation for consistent customer support from design to construction, installation, and post-installation maintenance by the engineering department and cooperating manufacturers.
Hereafter, we will enhance our technical and service capabilities as a comprehensive engineering manufacturer with the aim of providing high-value-added total solutions that utilize robots, AI, IoT, etc.
[Business contents]
1. Sales of electric motors and other general electric appliances
2. Processing, repair and sales of various machinery and appliances
3. Sales, design, manufacture, construction, and maintenance of industrial robot equipment, etc.
4. Sales, design, manufacture, construction, and maintenance of equipment related to environmental improvement
5. Real estate leasing and management
6. Technical support work (technician dispatch, etc.)
7. All business related to above mentioned items.
[Permission/Registration/License]
Construction license (machinery and equipment installation work) by Aichi Governor's permit (general-3) No. 110445
Secondhand dealer license (Aichi Prefectural Public Safety Commission No. 541161906300)
Eco Action 21 (certification number 0008646)
We implement a smart factory by utilizing IoT/AI, which has been attracting attention in recent years.
Based on the new solution concept [i3-Mechatronics] of our major supplier Yaskawa Electric Corporation, devices such as robots and servo motors are connected to the network for IoT. By utilizing the visualization of operating status and AI analysis of accumulated and collected data, we help customers improve the productivity and quality of their production lines, and also predict failures and realize "unstoppable lines".
Tokai Shoji's keyword for smart factory
#Production #Quality #Maintenance #Datautilization #Productionsitedataintegration #FAandITdatalinkage #Productionplanningandexecutionoptimization #Qualitystabilization #Unnecessaryoccurrenceprediction #Unnecessaryoccurrencefactoridentification #Equipmentstopriskreduction #Maintenanceitemsreduction #Recoveryconditiondecision #Variableproduction #Productionleadtimereduction #Directrateimprovement #Qualitycostreduction #Operatingrateimprovement #Maintenanceplanning
Tokai Shoji Co., Ltd. is a comprehensive engineering manufacturer that sells industrial equipment centered on industrial robots, motors & inverters and consistently designs, manufactures, constructs, and maintains equipment for the purpose of automation and labor saving.
We are proactively proposing automation lines using robots, and provide optimal solutions to meet our customers needs, from the conception stage to the production of a complete system.
We have great delivery records to automotive parts manufacturers. While assuming the advantages and disadvantages of introducing robots, we will support customers to meet the requirements for automated parts manufacturing, such as current issues, cycle time, process capability, and quality assurance, for the launch of new lines and the automation of existing lines.
～ Track record examples ～
・ Introduction of welding robot
・ Introduction of robots for surface treatment lines
・ Introduction of robots for stacking headrests and armrests
・ Introduction of robot for loading aluminum ingots
・ Introduction of robot for forging process automation
・ Introduction of urethane injection robot
・ Introduction of robots for clip assembly, etc.
We introduced welding robot to automotive parts manufacturers in Aichi Prefecture.
The photo shows a welding robot for manufacturing automotive related stamped parts. This is an example of robotization with 2 welding points and a cycle time of 10 seconds/piece. We linked the rotary type positioner table and robot movement to realize efficient automatic welding.
In order to respond to a variety of flexible production systems, we assumed the manufacture of other parts as well as the relevant parts, examined the installation location of the robot and also made jigs. In addition, for robot teaching, we also followed up the introduction of robots by deriving the optimum solution according to the product and production line.
Please leave robot welding introduction for automotive parts manufacturing to us.
We utilize robot to pack items and products weighing 5 to 10 kg into cardboard boxes.
This is an example of robotization for food processing manufacturers.
A robot catches the product (bagged anko bean paste) flowing from the conveyor then packs it into a cardboard box. The weight of the transported product is about 5 to 10 kg. Since it is a soft product packed in a bag, it was necessary to devise so that the product would not fall or slip before being caught, moved, and arranged.
Cycle time is 10 to 12 seconds/piece.
We provide one-stop support from system production to robot introduction.
If you have any problems with robotization of processed food products, please feel free to contact us.
We also can transport products in soft bags using air suction type robot hand.
This is an example of robotization of a transfer line for food manufacturers.
In promoting automation, we must always consider the "characteristics of the products to be transported".
Not only the shape and weight, but also the "hardness" of the object to be transported has a great influence.
This is an example of the transportation and palletizing of "anko" (bean paste) packed in a bag using a robot. It is a soft product weighs about 5 to 10 kg, has no place to grip, and hard hand may tear the bag.
As a result of repeated trial and error and examination, we adopted "air suction type robot hand".
It grabs the product by suction then pack into a cardboard box. It designed with our own know-how so that the bag will not be torn by suction.
After repeated demonstration experiments, we were able to manufacture a complete system as requested by the customer.
We will select not only the air suction type but also the robot hand according to various applications.
If you are considering a robot hand, please feel free to contact us.
Tokai Shoji handles servo motors and industrial motors from various manufacturers including Yaskawa Electric Corporation. We provide integrated support not only for installation and construction, but also for maintenance.
We have a cumulative total of more than 10,000 motor-related deliveries. We have delivered to various fields such as automobiles, industrial machinery, semiconductors, medical care, and food.
Not only deliver new products, we also perform after-maintenance, and provide various after-sales services such as repairs, overhauls, preservation for maintenance purposes, and inverter conversion when updating models.
Please feel free to contact us if you have any issues with the installation work of servo motors and industrial motors.
Please leave the system required for motor control and control related setup to us.
Tokai Shoji also installs systems for controlling motors, driving circuits, controlling circuits and other setups, and inverters.
We also can handle adjustment of controlling circuits such as motor capacity and rotation speed according to the intended use, and set up a driving circuit (motor driver) related to motor drive in a set.
We will ask you about the specifications of the product you need, providing one-stop support for selecting the optimum model, calculating the capacity and current value, and installing the control-related system.
Please feel free to contact us if you have any issues with motor mounting and installation.
Please leave the industrial motors' repair, recovery and maintenance to us.
Do you have any motors that need to be repaired at your factory, such as motors that have been discontinued, that have finished supplying repair parts, or in the first place, motors that do not know where to consult?
We think there are many cases where new products are unavoidably considered due to electrical compatibility issues and the high cost.
If you have a motor that you have given up and need repair, please contact us.
Even with a DC motor, by disassembling the contents, repairing the insulated parts, rewinding the coil, and replacing parts such as bearings, we can restore the performance to be as good as new. *Depend on the conditions.
Please contact us for details.
We handle recovery, repair and maintenance of industrial motors. Please feel free to contact us.
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Energy-saving equipment/Automatic instrument manufacturing（ Product manufacturing / Production property ） |
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| Company name | TOKAI SHOJI Co., Ltd | Website URL | http://www.toukaishoji.co.jp/ |
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| Street address |
Nagoya-shi Aichi Japan
[See map] |
Person in charge | 黒木 彰太 |
| Telephone number | Log in to display | Fax number | Log in to display |
| Capital | 30,000,000 JPY | Employees | 27 |
| Annual sales | Unregister | EMIDAS Member Number | 96573 |
| Type of manufacturing | Industrial machinery / Transportation equipment | ||
| Main 3 products |
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| Large | Medium | Small |
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| Designing | Jig and tool designing | General jig designing Welding jig designing Mass production jig designing |
| Designing | Industrial equipment designing | Automatic machinery manufacturing Carrier machine designing Industrial machinery designing Energy-saving machinery designing |
| Product manufacturing | Production property | Machine tool manufacturing Other industrial machinery manufacturing Electrical machinery and apparatus manufacturing Energy-saving equipment/Automatic instrument manufacturing Carrier machine manufacturing Measurement/testing devices manufacturing Hydraulic pressure equipment manufacturing Industrial robot manufacturing Environmental equipment manufacturing Semiconductor manufacturing equipment manufacturing |
