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Ultra-high speed and precise zinc alloy die casting
◆ Overview
Our original ultra-high speed and precise casting machines are fully automated and uniquely developed. The machines do not simply perform casting at a high speed but represent a system that is integrated with our unique die casting structure.
The advantage from this design is not just the price of the product but it demonstrates its strength on a various levels, such as, consistent quality for dies with few pieces per molding.
We can also support orders for millions of units on a monthly basis using only one die.
◆ Unique die system using a special high precision die
In the Iwaki die system, the timing can be changed freely to slide the position of the die, which enables a various design configurations. We also offer designs without ejector pins, which are normally required during the mold release of a product, or for configurations of product wall thickness or product precision requirements that are generally considered to be impossible. Regarding the die material quality, we use special materials that guarantee a long lifespan for the die, and we have been able to minimize the dimensional variation for the life of the die.
◆ Comparison with other construction methods
It is possible to maintain a large volume and stable supply with only one die because the ultra-high speed casting machine performs 2 to 3 second casting cycles.
Normally, increase in number of dies per molding helps reduce the price of products; however, the cost of producing dies increases too. As a result, it becomes difficult to maintain qualities of precision parts and generating distortion. Accordingly, increasing the production speed with fewer pieces per molding can lead to a more effective production that streamlines the entire QCD the most.
Company name | Iwaki Diecast Co.,Ltd. | EMIDAS Member Number | 88927 |
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Country | Japan | Street address |
-Watari-gun Miyagi Japan |
Telephone number | +81-223-37-3322 | Fax number | +81-223-37-3720 |
Employees | 200,000,000 JPY | Annual sales | |
Employees | 313 | Person in charge | Kei Atsumi |