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It has become possible to manufacture no-oil-supply products for anyone. The oil-stick is a lubricant which consists of a rich mixture of graphite, molybdenum disulfide and base oil made into a stick-like form. To use, firstly, drill a hole into the sliding source where no-oil-supply is necessary and then incorporate the oil-stick. It is easy to use for anyone and a new way to reduce lubrication problems. The incorporation process is an additional process, meaning, one can apply it to any surface and/or any metal materials. The oil-stick is our own unique product that can be used to turn most metal mold parts into no-oil-supply metal mold parts.
| Main 3 products | Punch,die,guide pin,bush for press mold Original oil-free tool (solid lubricant) Fine pin processing/oil-free SUS bush |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - NC cylindrical grinding 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 7:Surface treatment - Heat treatment - Vacuum quenching 8:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 9:Development and production of prototype/Small-scale production - Grinding processing - Centerless grinding 10:Development and production of prototype/Small-scale production - Machining - Stainless steel |
Custom-made PROTOTYPE automotive parts Prototype automotive parts manufacturer of top class in Japan sample vehicle made with our technologies We have a variety of techniques for the prototype auto parts production
| Main 3 products | prototype sheet metal parts |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 2:Assembly/Inspection - Inspection - Metal press 3:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 4:Assembly/Inspection - Assembly - Auto parts assembly 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 6:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 7:Die manufacturing - Plastic mold - Injection molding die 8:Designing - Mold designing - General metal press die 9:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 10:Die manufacturing - Plastic mold - Insert molding die |
Material: HDPE (High Density Polyethylene) Work: Injection molding Shape / size: 95mm x 58mm Industry / Part Name: Automotive Industry Equipment name: Horizontal injection molding machine 110t Functionality: High rigidity, impact resistance, water resistance, chemical resistance, insulation Details of improvement: Resin replacement Response: Small lot, trial production, mass production Remarks: A part for connecting resin fuel filler pipes for automobiles (near the fuel filler port).
| Main 3 products | Precision plastic molding mold Precision plastic molded products Small injection molding machine |
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| Type of manufacturing | Industrial machinery Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Thin wall molding 2:Die manufacturing - Plastic mold - Thin wall injection molding die 3:Die manufacturing - Plastic mold - Injection molding die 4:Designing - Mold designing - Injection molding die 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 7:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding |
Use our ability to make proposals, procure materials and cope with quick delivery when you have no time to spare between testing and mass production! In particular, leave fine, narrow, small, thin and complex leaf springs to us. Example: thin: 0.03, small: rice grain size, narrow: diameter 0.5.
| Main 3 products | Precise progressive press die design and manufacturing. (Leaf springs, connector terminals, drawing processing) Mass press stamping (3 servo presses incl. 150 tons, 2 high-speed presses and 8 automatic presses) Trial processing by hand (can handle short delivery of 1 or more items) |
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| Type of manufacturing | Telecommunication equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Spring - Thin leaf spring 2:Mass production - Metal press - Stainless steel material for spring 3:Mass production - Metal press - Thickness: below 0.2 mm 4:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 5:Die manufacturing - Spring mold - Leaf spring die 6:Designing - Mold designing - Progressive die designing (light electrical) 7:Designing - Mold designing - Drawing metal press die designing |
[Prototypes] Quick delivery without the use of molds! [Material] Iron Galvanized steel plate SECC [Size] t=2.0mm Product size: 360.5 x 46 x 69 [Lot] 1 to 50 [Accuracy] ±0.1 to ±0.5 [Processing method] Programming → Laser processing → Finishing → Countersink burring → M4 tapping → M3 tapping → Hemming (seam) → Bending [Industry/Application] Electrical parts Bracket used for part of the upper housing [Feature] This prototype product is utilized in electrical-related products. We have experience in handling prototypes for sheet metal processing from one piece. The outside perimeter of this product is finished after laser processing, and bending is performed after burring and tapping. As shown in the photo, there are several bends and the U-shaped tip is bent further inward, thus bending it into the product shape will be impossible if the order of bending is incorrect. We delivered this prototype within a week after receiving the order. We are pleased to discuss with you about your needs. Starting with a single prototype, please do not hesitate to contact us if you are experiencing any difficulties with prototypes, presses, or sheet metal. Zaou Seisakusho Co., Ltd. is a parts manufacturer that specializes in precision sheet metal processing by laser processing and press processing with a maximum capacity of 300 tons. In addition, in order to satisfy our customers' QCD, the biggest feature is that we are doing one-stop from mold making to press work in-house. As a post-press process, we comprehensively support caulking, tapping, spotting, welding, assembly, etc. We are currently working on improving our sales support. ◇Contact us◇ 225 Osawa Sengoku, Kaminoyama-shi, Yamagata 999-3122 TEL: +8123-672-2237 FAX: +8123-672-2418 https://www.zao-press.jp/ E-mail: y-suzuki@zao-press.co.jp Please contact Sales Department (PIC:Suzuki)
| Main 3 products | Automotive parts Copying machine, OA parts related Electrical parts |
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| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (80 - 200 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Designing - Mold designing - Progressive die designing (light electrical) 4:Designing - Mold designing - Drawing metal press die designing 5:Designing - Mold designing - General metal press die 6:Mass production - Metal press - Single press (80 - 200 t) 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 8:Development and production of prototype/Small-scale production - Machining - Tapping 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 10:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding |
| Main 3 products | Design and fabrication of precision dies and molds Design and fabrication of precision jigs Fabrication of precision metal parts |
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| Type of manufacturing | Jigs and tools Measuring machinery Electronic parts |
| Recommended manufacturing category |
1:Designing - Jig and tool designing - General jig designing 2:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - Electrical discharge machine - Micro hole machining 5:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 6:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 7:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 8:Development and production of prototype/Small-scale production - Grinding processing - Jig grinding 9:Development and production of prototype/Small-scale production - Grinding processing - Form grinding 10:Development and production of prototype/Small-scale production - Machining - High rigid material |
Spout Industry: Food-related industry Resin used: PP Gate: Hot runner valve pin (Seiki Corporation) After finishing the processing of the mold base, we asked Seiki Corporation to incorporate it, then we incorporate hot runner. As shown in the picture, there are many wires due to many valve pins. It's hard to handle it in a very narrow place, but since we were used to it, we completed it in one day. [PR] ◇ Miyuki's main track record ・ Production of more than 5,000 molds for injection molding ・ Blow molding, pressure forming, in-mold molding, insert molding, and other various mold manufacturing ◇ Specialty field ・ Unscrewing multi-cavity mold for food, pharmaceuticals, cosmetics, etc. ・ multi-cavity hot runner molds ・ General-purpose resin such as PP and PE ・ Engineering plastics and super engineering plastics such as PA, POM, PPS ・ Molds for super engineering plastics molding with complicated mechanisms such as automotive and semiconductors ・and others ◇ Other capabilities ・ We also provide mold maintenance and repair made by other companies. ・ Please feel free to contact us if you have any problems with the mold, such as want to change the design but have no drawing. ◇ Company information 285 Arayashiki, Takaoka City, Toyama Prefecture 933-0319 MIYUKI CO.,LTD TEL: 0766-31-0646 FAX: 0766-31-0647
| Main 3 products | Hot runner mold, high cycle mold, multi-cavity mold, high durability injection molding mold Mold for injection molding of super engineering plastics such as PPS&fluorine, mold for insert molding Prototype, small lot molding, precision parts and jigs and tools production |
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| Type of manufacturing | Transportation equipment Medical equipment Stationery products |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Die manufacturing - Plastic mold - Insert molding die 3:Die manufacturing - Plastic mold - Thermoset resin die 4:Die manufacturing - Plastic mold - Blow molding die 5:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 6:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 7:Mass production - Plastic - Injection molding 8:Development and production of prototype/Small-scale production - Prototype processing - Small-lot/Injection molding 9:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 10:Assembly/Inspection - Repair - Die repair |
| Main 3 products | Stainless Aluminum Titanium |
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| Type of manufacturing | Telecommunication equipment Electronic parts Leisure goods |
| Recommended manufacturing category |
1:Surface treatment - Plating/Chemical conversion treatment - Colored alumite 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Machining - General-purpose lathe machining 4:Designing - Industrial equipment designing - Automatic machinery manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Mass production - Mechanical processing - Aluminum alloy 8:Mass production - Mechanical processing - Stainless 9:Mass production - Mechanical processing - Titanium 10:Development and production of prototype/Small-scale production - Prototype processing - Bending |
Leave iron, stainless, aluminum, etc bending to us! Hayano Kenko is a company specializing in bending metal. We have 7 press brake machines (machine that bends metal). We use different brakes depending on the situation and product, and even when orders overlap, we able to process smoothly, leading to time and cost savings. We will make quotation even only for cut and bend, or in small lot. We have a wide range of materials including iron, stainless steel, and aluminum. Click here for detail👇 https://hayanokenko.co.jp/product/ ▼Sheet metal processing Hayano Kenko Co.,ltd▼ 〇Main technology We handle everything from simple mold to prototype sheet metal production. Hayano Kenko began by performing prototype processing using hydraulic presses and hand punching then expanding into the sheet metal processing. We currently employ ZAS/steel basic molds for prototype processing to mass manufacturing, mostly for the automotive field. We also process products for various industries such as automotive, construction machinery, and vehicle parts. We handle variety of processing in-house, including 3D CAD, machining, hydraulic press processing, and 3D laser processing, also mold/ZAS mold concept, design, production, and prototype production from 3D data. ▼Materials we can handle Pickling SPHC/Polished SPCC with plate thickness 0.5 to 6.0mm, Rolled steel plate SS400 (SS41) with plate thickness 2.3 to 12.0/19.0/25.0 and various flat bars, Carbon steel (JIS G 4051), S45C, S50C, Alloy tool steel, die steel SKD3,SKD61,SKD11,SKS3, Stainless steel /SUS303 /SUS304 /SUS316 / SUS430 / SUS410 Clad steel plate for cutlery, Pure aluminum A1050, A1100, A1070, Aluminum alloy A2017 A5005P A5052P A6063, Alumite steel plate A1100 B2 anodized, Oxygen-free copper/C1020, brass/C2801, Various plated steel plates ZAM, SPGZL, SGCC, SECC, bonded or colored steel plates, Electromagnetic steel plate 35G155/23P90, 35A360/50A400 ▼Surface treatment Trivalent chromate, hard chrome/decorative chrome/gold/nickel plating Black cationic electrodeposition/powder/melamine coating, Teflon processing, Salt bath nitriding/carbonitriding treatment, quenching, tempering ＜Access to our factories＞ Ogaki Head office：https://goo.gl/maps/DwKoDYBiGhMV72xR6 Yoro factory：https://goo.gl/maps/Dovgq47vXLqLxK2B6 Contact us：https://hayanokenko.co.jp/contact/
| Main 3 products | Automotive press parts/prototypes Vehicle window frame, press, cutting construction, electrical equipment parts |
|---|---|
| Type of manufacturing | Machine tools Transportation equipment Office appliances |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - Laser and turret punch press processing 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Chassis manufacturing 3:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 4:Development and production of prototype/Small-scale production - Prototype processing - Bending 5:Development and production of prototype/Small-scale production - Prototype processing - Welding 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 7:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) |
| Main 3 products | Plastic gear mold small metal gear gear accuracy and testing |
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| Type of manufacturing | Industrial machinery Home electrical appliances Transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Gear manufacturing 2:Die manufacturing - Plastic mold - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Part processing 5:Die manufacturing - Plastic mold - Below 60 t 6:Die manufacturing - Plastic mold - 60 - 300 t 7:Die manufacturing - Casting die - Die-casting die 8:Mass production - Plastic - Insert molding 9:Die manufacturing - Plastic mold - Manufacturing 10:Mass production - Plastic - Engineering plastic |
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